XLPE insulated cable is a chemical or physical method that transforms the cable-insulating polyethylene molecules from a linear molecular structure into a main network structure.That is, the thermoplastic polyethylene is converted into a thermosetting cross-linked polyethylene, thereby greatly improving it. 

XLPE cable is made suitable for high voltage and extra high voltage application puto 132 kV. This cable can be used for long cable routes in high voltage transmission where the dielectric losses play a major role. This cable can easily be hadled due to lighter in weight than any other high voltage cable. As there is no case of oil migration from insulation it can be installed for inclined or vertical runs without any hesitation. XLPE insulation is highly resistant to moisture for which no special precaution is needed at the time of jointing & termination. The joining of XLPE cable needs less time than that of any other conventional cable of similar grade. These cables can safely be used on any vibrating layouts like bridges. These cable have the better resistance to salinity of water in the ground, chemicals, oils and corrosive furnes. These are free from fire risk. These cables are not prone to failure due to ageing characteristics and have longer life.

Wire and cable can sometimes be confusing, especially when discussing insulation materials.  One insulation type is cross-linked polyethylene (XLPE), which can be based on either low-density polyethylene (LDPE) or high-density polyethylene (HDPE) and is used to insulate conductors. XLPE uses a grafted polymer combined with a catalyst to speed up the crosslinking reaction and provide other properties. Several different catalysts can be used with the same graft, depending on the application or specification. 

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