best putting a plug on armoured cable

Best Practices for Putting a Plug on Armoured Cable

In the world of electrical installations, ensuring safety and reliability is of utmost importance. Armoured cable is a popular choice for both residential and commercial projects due to its robust construction, which provides enhanced protection against physical damage, moisture, and electromagnetic interference. However, working with armoured cable requires careful handling, particularly when it comes to terminating the cable with a plug. This article outlines best practices for putting a plug on armoured cable, ensuring a secure and efficient connection.

Understanding Armoured Cable

Armoured cable is typically composed of one or more insulated conductors enclosed within an outer sheath of steel or aluminum, offering durability and protection. The armouring serves as a shield against environmental hazards, making it ideal for outdoor use, underground installations, and settings where mechanical protection is necessary.

Safety First

Before beginning any work with armoured cable, it is crucial to prioritize safety. Ensure you are wearing appropriate personal protective equipment (PPE), including gloves and safety glasses, to protect yourself from sharp edges and electrical hazards. Always de-energize the circuit before starting any electrical work, and verify that there is no voltage present using a multimeter.

Tools and Materials Required

To successfully attach a plug to an armoured cable, you will need specific tools and materials

- Armoured cable (with the appropriate size for your application) - A suitable plug designed for armoured cable - Cable stripping tool or knife - Wire cutter - Screwdriver - Electrical tape - Heat shrink tubing (optional) - Crimping tool (if necessary)

1. Preparation Measure the required length of cable needed for your installation and ensure that you have sufficient slack to work with. This might vary depending on the installation site.

2. Strip the Armoured Sheath Use a cable stripping tool or knife to carefully remove the outer sheath of the armoured cable, exposing the inner conductors. Take care not to damage the insulation on the conductors themselves.

3. Prepare the Conductor Wires Once the outer sheath is removed, you will notice the inner conductors, which might also have their own insulation. Strip the insulation from the ends of the conductors according to the specifications of the plug you are using, making sure to leave enough length for a secure connection.

4. Attach the Plug Following the manufacturer’s instructions, connect the exposed conductors to the corresponding terminals on the plug. This usually involves inserting the stripped end of each conductor into the appropriate terminal and securing it with screws or a crimping mechanism.

5. Secure the Armoured Sheath Some plugs require the armoured sheath to be clamped securely. Ensure that the outer sheath is inserted into the plug, allowing the sealing mechanism to grip the sheath firmly to prevent any strain on the internal conductors.

6. Insulate and Protect After the connections are secure, wrap electrical tape around the joined areas to provide additional insulation. If available, use heat shrink tubing over the connections for enhanced protection against moisture and abrasion.

7. Test the Connection Before switching on the power, double-check all connections and ensure that the plug is tightly secured to the armoured cable. Once satisfied, re-energize the circuit and test the functionality of your installation.

Conclusion

Putting a plug on armoured cable is a process that requires meticulous attention to detail and adherence to safety practices. By following the steps laid out in this guide, you can ensure that your termination is secure, reliable, and compliant with electrical standards. Proper installation not only enhances functionality but also contributes to the safety of your electrical system. Remember, when in doubt, consult a professional electrician to assist with your installation needs.