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The XLPE insulation material is produced by chemically cross-linking polyethylene molecules. This process enhances the material’s strength and stability, improving its ability to withstand high temperatures and electrical stresses. XLPE cable has a higher operating temperature compared to PVC (polyvinyl chloride) insulated cables.

Cross linked cable usually refers to the cable insulation layer using cross-linked materials. The most commonly used material is cross-linked polyethylene (XLPE). The crosslinking process is that the linear molecular structure of polyethylene (PE) material is processed in a specific way to form a network structure of crosslinked polyethylene. The long-term allowable working mixed charge is increased from 700C to 900C (or higher), and the short-circuit allowable temperature is increased from 1400C to 2500C (or higher). On the premise of maintaining its original excellent electrical performance, the practical performance is greatly improved.

XLPE or Cross-linked polyethylene is a thermoset insulation material. Crosslinking polymers is a process which changes the molecular structure of the polymer chains so that they are more tightly bound together and this crosslinking is done either by chemical means or physical means. Chemical crosslinking involves the addition of chemicals or initiators such as silane or peroxide to generate free radicals which form the crosslinking.Physical crosslinking involves subjecting the polymer to a high energy source such as high-energy electron or microwave radiation.

Cross-linked polyethylene cable, full name cross-linked polyethylene insulated cable, because of its good electrical properties and heat resistance, large transmission capacity, light structure, easy to bend, simple accessory joints, easy installation and laying, and no height difference. Restrictions, especially no risk of oil leakage and fire, are widely welcomed by users. So, do you know what is the difference between XLPE insulated cables and PVC insulated cables? Is it just the difference in insulating materials? As a Chinese Cable Manufacturers, share with you.

Cross-linked polyethylene (XLPE) wire is a type of insulation material that has become increasingly popular in a variety of applications due to its superior electrical and physical properties. XLPE is a thermosetting material created by chemically cross-linking polyethylene molecules, resulting in a highly durable, flexible, and thermally stable product. This article provides an overview of XLPE wire, its properties, and its various applications.

Derived directly from EPR, we can obtain HEPR or high modulus ethylene propylene. It is a material with even greater mechanical characteristics with respect to breaking load, modulus of elasticity and other features that do not offer the above options.

XLPE is very popular and mainly used as insulation on low-voltage power cables, but it can also be compounded as a covering on overhead bundled cables. It finds wide acceptance with DNOs, Industrial cables and also as insulation for ships and offshore installation cables, and any normally fixed wiring application where good dielectric properties are required.Because of its stable dielectric properties over a wide temperature range, XLPE is usually the insulation of choice for medium voltage, high voltage and extra high voltage cables, although in some applications, such as subsea, EPR is preferred by some customers.XLPE insulation is rated for operation at a continuous conductor temperature of 90oC; XLPE insulation itself can withstand installation at -40oC, although the sheath and coverings may restrict this to higher temperatures

There are two primary methods used to crosslink wire. Chemical (CV / Continuous Vulcanization) and Irradiation. Crosslinking helps modify specific materials, making them more reliable, longer-lasting, and increasing the material's overall resistance capabilities. With different constructions and sizes available, these reliable cables have a number of benefits that make them some of the most dependable hook-up and building wiring products on the market.

In electrical engineering and cable manufacturing, XLPE (Cross-Linked Polyethylene) insulation stands out as a critical material, revolutionizing how we approach cable insulation. Employed extensively by XLPE cable manufacturing machines and recognized by cable machine manufacturers for its superior properties, XLPE insulation has become synonymous with high-quality cable production. This article aims to comprehensively understand XLPE cable insulation, its properties, applications, and why it's a preferred choice in the cable industry.

XLPE insulated cable is a cross-linked polyethylene that is insulated with a high-quality aluminum conductor armored cable. XLPE insulated cable material insulation and structure make it the best choice insulated cable in comparison with other insulated cables. ZW CABLES manufactures are by far the best XLPE insulated cable makers around the world.

Cross-linked polyethylene insulated cable boasts a number of benefits over other type of wire and cable install choices. And that’s probably why so many different industries take advance of the unique cable properties. See below for some of the more population applications.

Cross-linked polyethylene insulated cable (1.5mm xlpe cable, 120mm xlpe cable,240mm xlpe cable,)It is widely used in the fields of hand power generation, transmission, distribution and telecommunications. Electricity is used in many industries such as petroleum, chemical industry, metallurgy, aerospace, railways, ships, and urban construction. It can be used for power transmission under complex conditions such as high temperature, high pressure, high speed, and heavy load.

The trend of cross-linked polyethylene insulated cables in the power cables field is quite prevalent in the world as the substitutes of paper insulated cables, which had played the leading role in the electric power transmission stage. Thus, nowadays after making its impact on its use in the medium voltage cables category, the stage seems to be turning in favor of XLPE cables in the high voltage and extra-high voltage range. Especially in the higher voltage area, the monopoly of paper insulated cables, such as oil-filled cables or gas-filled or compressed types of cables, is gradually collapsing into the co-existence with XLPE cables, which have great advantages and economical reasons such as higher permissible temperature level, ease of jointing and maintenance techniques and omission of equipment inherent to the pressurized cable. 

XLPE (Cross-Linked Polyethylene) cables are widely used in various electrical and power transmission applications due to their excellent electrical, thermal, and mechanical properties. These cables are known for their durability, reliability, and ability to withstand a range of environmental conditions. Here are some common uses of XLPE cables:Power Transmission and Distribution: XLPE cables are extensively used for transmitting and distributing electrical power over long distances. They are commonly used in overhead lines, underground cables, and substations to carry high voltage electricity from power plants to distribution points and eventually to consumers.Industrial Applications: XLPE cables are used in industrial settings for connecting machinery, equipment, and control systems. They provide a reliable and efficient means of transmitting power and signals within factories and manufacturing facilities.

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